Tungsten Carbide Saw Blades: Ƙarfin Yanke Ayyukan

Injiniyoyi don Ƙaunar Ƙarfafawa: Kimiyyar Ƙwararriyar Carbide Blades

Tungsten carbide saw ruwan wukake suna wakiltar ƙarshen fasahar kayan aiki na masana'antu, haɗa nau'ikan ƙwayoyin carbide tungsten (85-94%) tare da mai ɗaure cobalt (6-15%) ta hanyar ci gaba da tsarin sintirin. Wannan yana haifar da wani abu tare da kyawawan kaddarorin:

• Tauri: 1,500-2,200 HV (Vickers)
• Juriya mai zafi: Yana kula da yankewa har zuwa 900 ° C
• Wear Resistance: 50-100X tsawon rai fiye da ruwan wukake na HSS

Shanghai Easydrill tana amfani da maki na ƙananan micron carbide (0.5-0.8μm) tare da matrices cobalt mai nau'i-nau'i da yawa a cikin mafi kyawun ruwan wukake. Wannan tsari na mallakar mallaka yana samun ma'auni mai mahimmanci tsakanin tsaurin karya da juriya - ba da damar ruwan wukake don tsayayya da matsananciyar sojojin da aka fuskanta a aikace-aikacen yankan CNC na zamani.

Fa'idodin Fasaha Sake Fannin Yankan Masana'antu

1. Tsawon Rayuwa mara misaltuwa & Ƙarfin Kuɗi
Gwajin dakin gwaje-gwaje ya nuna:

• Wuraren Carbide sun wuce 8-12X fiye da madadin HSS a yankan karfe
• Rage mitar canjin kayan aiki yana ƙara amfani da injin da kashi 30-45%
• Farashin da aka yanke yana raguwa da kashi 60% duk da babban jarin farko

2. Matsananciyar Ƙarfin Material
Easydrill's carbide ruwan wukake yana sarrafa kayan da ba zai yuwu ga ruwan wukake na al'ada ba:

• Karfe mai tauri (HRC 50-65)
• Abubuwan da aka lalata (CFRP, G10, yumburan carbon)
• Abubuwan da ba na ƙarfe ba tare da abun ciki na silicon> 18%
• Bakin Karfe (304, 316L, Duplex maki)

3. Daidaitaccen Ayyukan Yankan

• Kula da juriya mai girma tsakanin ± 0.05mm
• Surface yana ƙarewa zuwa Ra 0.4μm mai yiwuwa
• Karamin samuwar burr akan kayan bakin ciki (<0.5mm)

Teburin Kwatancen Ayyuka:

Aikace-aikacen Masana'antu Inda Carbide ta mamaye

Juyin Juya Halin Ƙarfe

• Motoci: Yanke guraben kayan aiki masu tauri (HRC 58-62), rotors birki, sandunan axle
• Aerospace: Madaidaicin ramukan injin turbine (Inconel 718), abubuwan haɗin jirgin sama
• Makamashi: Sarrafa kayan aikin hako mai / iskar gas, injin injin injin iska

Sarrafa Kayan Aiki na Musamman

• Yankan Haɗe-haɗe: Yanke-kyauta na CFRP tare da ƙwararrun geometries na hakori
• Dutse/Concrete: Ƙarfafa ruwan lu'u-lu'u don kayan gini
• Masana'antar Abinci: Sanitary bakin karfe sarrafa ba tare da gurbatawa

Kyakkyawan Injiniya: Ƙirƙirar Ƙirƙirar Easydrill ta Shanghai

A matsayin babban ƙwararren masana'anta na ISO 9001, Easydrill yana tura fasahar carbide gaba tare da:

1. Cigaban Fasahar Haƙori

• Nikawar asymmetric: Yana rage rawar jiki da kashi 40 a yankan bangon bakin ciki
• Zane mai canzawa: Yana kawar da sautin jituwa a babban RPM
• Micro-Grain Carbide (0.4μm): Don kammala madubi a kan kayan aikin likita

2. Rufin Mallaka

• TiAlN (Aluminum Titanium Nitride): taurin HV 2,800
• DLC (Diamond-Kamar Carbon): <0.1 juzu'in juzu'i
• Nanocomposite Layers: Multi-aikin thermal shingen

3. Ma'ana Madaidaici

• CNC mai sarrafa kansa tare da ± 0.005mm haƙuri
• Electron biam walda don mahaɗin mara amfani
• Jikin ruwan wuka da aka gwada

Zaɓin Mafi kyawun Ruwan Carbide: Jagorar Fasaha

Ma'auni na Zaɓin Mahimmanci

Mafi Kyawun Ayyuka

1. Ikon Gudun Gudun: Kar a taɓa wuce ƙimar max SFM na masana'anta
2. Inganta Ciyarwa: Kula da 0.06-0.12 mm/ nauyin guntu haƙori
3. Dabarun Coolant: Babban sanyaya ambaliya mai ƙarfi (> mashaya 15) don ƙaƙƙarfan karafa
4. Gudanar da Harmonic: Yi amfani da madaidaicin ruwan wukake sama da 3,000 RPM

Makomar Fasahar Carbide

Shanghai Easydrill yana jagorantar haɓaka tare da:

• Tsarin Smart Blade: Haɗe-haɗen firikwensin saka idanu zafin jiki da lalacewa
• Matakan Haɓakawa: Tsarin carbide na gradient don juriya mai tasiri
• Ɗorewar Masana'antu: Rufe madauki tungsten sake yin amfani da su
• Ƙirƙirar Ƙirƙirar AI: Algorithm wanda aka samar da geometrium

Me yasa Carbide Blades ke Isar da ROI maras dacewa

Yayin da farashin farko ya fi 3-5X sama da HSS, igiyoyin carbide suna ba da:

• 75% raguwa a cikin canjin kayan aiki
• 40% karuwa a cikin amfani da na'ura
• 62% ƙananan farashi-kowace-yanke a cikin taurin karfe
• Zero sake yin aiki akan madaidaicin abubuwan da aka gyara

Gane Amfanin Easydrill
Wuraren ƙirar carbide na Shanghai Easydrill sun haɗu da madaidaicin injiniyan Jamus tare da ingancin masana'antar Sinawa. Daga šaukuwa band saw ruwan wukake zuwa 800mm sanyi saw aikace-aikace, mu mafita isar:

✓ Keɓantattun kayan aikin haƙori don takamaiman kayanku
✓ Nano-shafi na mallakar mallaka don matsananciyar aikace-aikace
✓ Tabbataccen bayanan aiki na ɓangare na uku don kowane ruwa
✓ Goyon bayan fasaha tare da inganta siga

Canza ayyukan yanke ku - Tuntuɓi Shanghai Easydrill a yau don nazarin aikace-aikacen kyauta da shirin gwajin ruwa.