Masana'antar Ƙarshe: Kayan Aikin Daidaitawa don Injin CNC da Bayansa

Bayanan Fasaha na Masana'antar Ƙarshe

An ƙera injinan ƙarshen Easydrill na Shanghai don dorewa da daidaito. Manyan fasaloli sun haɗa da:

• Kayan Aiki:
  • Carbide: Don injina masu sauri da tauri (HRC 55+).
  • Karfe Mai Sauri (HSS): Mai sauƙin amfani da shi wajen niƙa kayan niƙa na yau da kullun.
  • HSS Mai Inganta Cobalt (HSS-E): Ingantaccen juriya ga zafi don ƙarfe masu tauri.
• Rufi:
  • TiN (Titanium Nitride): Rufin da aka yi amfani da shi don rage lalacewa.
  • TiAlN (Titanium Aluminum Nitride): Juriyar zafin jiki mai yawa (har zuwa 900°C).
  • AlCrN (Aluminum Chromium Nitride): Ya dace da kayan da ba na ƙarfe ba kamar aluminum.
• Nau'ikan sarewa:
  • 2-Sarewa: Mafi kyawun fitar da guntu a cikin kayan laushi (misali, aluminum).
  • 4-Sarewa: Ƙarfi da ƙarewa daidai gwargwado ga ƙarfe da ƙarfe masu tauri.
  • Busawa 6+: Kammalawa mai inganci a cikin ƙarfe masu sarrafa iska.
• Nisan diamitaGirman: daga 1mm zuwa 25mm, wanda ke da alaƙa da ƙananan bayanai da kuma niƙa mai nauyi.
• Kusurwoyin Helix:
  • 30°–35°: Don ƙarfe masu tauri (misali, titanium).
  • 45°–55°: Don kayan laushi da kuma cire guntu mai inganci.
• Nau'in Shank: Madaidaiciya, Weldon, ko BT/HSK don dacewa da injin CNC.
• Shawarwari kan Sauri:
  • Aluminum: 500–1,500 RPM
  • Karfe: 200–400 RPM
  • Bakin Karfe: 150–300 RPM
• Kayan da suka dace: Karfe (ƙarfe, aluminum, titanium), robobi, haɗaka, da itace.

Aikace-aikacen Masana'antar Ƙarshe

Masana'antun ƙarshen masana'antu suna da amfani a fannoni daban-daban:

1. Injin CNC: Ƙirƙiri sassa masu rikitarwa don kera motoci, jiragen sama, da na'urorin lantarki.
2. Yin Mold: Zana cikakkun ramuka a cikin ƙwayoyin allura tare da injin niƙa na ƙarshen hanci.
3. sararin samaniya: Na'urorin haɗa ƙarfe masu sauƙi kamar titanium da Inconel don sassan injin.
4. Motoci: Bulogin injin niƙa, sassan watsawa, da kayan haɗin da aka keɓance.
5. Aikin katako: Ƙirƙirar sassaka da kayan haɗin gwaiwa ta amfani da injinan niƙa na musamman.
6. Na'urorin Lafiya: Samar da kayan aikin tiyata da dashen da suka dace daga kayan da suka dace da kwayoyin halitta.

Fa'idodin Amfani da Injinan Ƙarshe

Injinan ƙarshen zamani sun fi kayan aikin gargajiya kyau tare da waɗannan fa'idodi:

• Daidaito: Cimma juriya mai tsauri (±0.01mm) don yanayin ƙasa mai rikitarwa.
• Sauƙin amfani: A yanka a kowace hanya (axial, radial, ko contouring).
• Inganci: Yawan cire kayan aiki (MRR) yana rage lokacin aikin injin.
• Dorewa: Carbide da kuma rufin da aka yi amfani da su na zamani suna tsawaita rayuwar kayan aiki sau 3-5.
• Ƙarshen Fuskar: Samar da kamannin madubi ba tare da ƙarancin aiki bayan an gama aiki ba.
• Daidaituwa: Akwai shi a cikin zane-zanen murabba'i, hanci-ƙwallo, da kuma kusurwa-radius don ayyuka daban-daban.